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Pick Pack Flow
Wide view across the PickPackFlow fulfilment centre floor
Pricing

What Fulfilment Actually Costs, And Why

Every 3PL prices the same handful of things. Here is the full list, what moves each one up or down, and a calculator that turns your order profile into the numbers a quote is built from.

A costed fulfilment proposal within one working day

Send your order volumes, SKU count and channels before 15:00 on a working day and you will have a proposal priced against your actual profile — per order, per item, storage and carriage — by the end of the next one.

Cost drivers

The eight things every fulfilment quote is built from

Providers price the same components. What differs is which ones they mention before you sign, and which ones appear on the first invoice.

Storage

Per pallet, bin or square metre, per week

You pay for the space your stock physically occupies, billed weekly rather than monthly, so a seasonal build-up costs more for the weeks it is there and less once it clears.

What moves it

  • Stock holding depth — how many weeks of cover you carry
  • Whether SKUs are palletised or split to small bin locations
  • Oversized, temperature-controlled or high-value caged storage
  • Slow-moving lines occupying a pick face they do not earn

Pick & pack

Per order, plus a lower rate per additional item

The first item in an order carries the cost of walking the pick route and setting up the bench. Additional lines in the same order are cheaper because that setup is already paid for.

What moves it

  • Average items per order — the single biggest lever
  • Whether picks are single-SKU or spread across the building
  • Order profile — a thousand one-item orders costs more than five hundred two-item orders
  • Serial-number, batch or expiry capture at the point of pick

Packaging materials

At cost plus handling, or supplied by you

Cartons, mailers, void fill, tape and inserts. Send in your own branded materials and you pay only for handling; use ours and you pay what we pay plus a handling margin.

What moves it

  • Branded versus plain packaging
  • Right-sizing — oversized cartons cost twice, in material and in carriage
  • Fragile items needing protective fill
  • Inserts, tissue, stickers and other unboxing elements

Shipping & carriage

Per parcel, rate-shopped at dispatch

Costed across our carrier accounts at the point of dispatch, weighing service level against price. Where you have negotiated better rates, we ship on your accounts instead.

What moves it

  • Weight and, more often, volumetric weight
  • Service level — economy, next day, timed, express
  • Destination — UK mainland, offshore, EU, rest of world
  • Peak surcharges applied by the carriers in Q4, passed through at cost

Returns processing

Per return received

Booking in, inspecting against your grading rules and recording the outcome. Returns that need repackaging or refurbishment are priced as per-unit work on top.

What moves it

  • Return rate for your category — apparel behaves nothing like electronics
  • How much inspection each item needs
  • Whether resaleable stock is repackaged or restocked as-is
  • Whether outcomes have to be written back to a marketplace

Kitting, assembly & labelling

Per unit, quoted against a timed sample

Bundles, subscription boxes, multipacks, relabelling and barcode application. We time a sample build before quoting, because guessing at this is how per-unit work becomes unprofitable for one of us.

What moves it

  • Components per kit and how fiddly the assembly is
  • Batch size — a thousand identical builds beats a hundred variants
  • Whether it can be staged in advance or must be built on demand
  • Quality checks or serial capture inside the build

Marketplace & FBA prep

Per unit, plus per carton

FNSKU labelling, polybagging, bundling, suffocation warnings and carton compliance to the marketplace specification, plus the shipment plan and booking.

What moves it

  • Units per shipment and how many need individual handling
  • Prep type — a label is not the same job as a polybag and a bundle
  • Whether the marketplace specification changes mid-quarter
  • Carton count, palletisation and the inbound booking

Goods-in & handling

Per pallet or per container

Unloading, counting against the ASN, quality checking and putting away to a fixed location. Containers that arrive loose-loaded cost considerably more to handle than palletised freight.

What moves it

  • Palletised versus loose-loaded (hand-balled) containers
  • Whether stock arrives barcoded or needs labelling at intake
  • Booked dock slot versus an unannounced delivery
  • Mixed-SKU cartons that have to be sorted before put-away
Cost calculator

Size your own fulfilment profile

Enter your operation and the calculator works out the quantities a quote is priced against — picks, additional items, pallets of storage, parcels and returns. Nothing is stored, and you can send the result straight to us as an enquiry.

Your operation

Rough figures are fine. The point is the shape of the operation, not the decimal place.

The single biggest lever on cost per order. Check it in your store reports rather than guessing — most brands estimate it high.

Typical parcel size
Stock you hold

Sets the typical return rate applied.

Weights the carriage element.

Your monthly profile

The quantities a fulfilment quote is priced against.

Order picks
Per order picked

2,000 orders

£3,700

Additional items
Per extra line in the same order

1,600 items

£640

Storage
Per pallet per week · ~6 weeks of cover

13 pallets

£205

Packaging
At cost plus handling, or supplied by you

2,000 parcels

£900

Carriage
UK mainland · rate-shopped at dispatch

2,000 parcels

£6,500

Returns
~25% typical for apparel & footwear

500 returns

£750

Indicative monthly total

£12,695

Indicative only. Your quote is priced against your actual SKU profile, packaging specification and destination mix.

Get this profile quoted

Nothing here is sent anywhere or stored on a server. Take the figures to every provider you are comparing — a quote is only comparable against the same profile.

How we quote

The parts other quotes leave out

Most fulfilment quotes look cheaper than they are because three or four line items are missing. Ours names them, which makes the headline number higher and the first invoice unsurprising.

No charge for the sales process

Quoting, onboarding calls and integration setup are not billed as a project fee. If a bespoke integration needs real development time, we say so and price it before you commit.

Surcharges named in the quote

Carrier peak surcharges, fuel, offshore and remote-area charges, oversize and hazardous handling — listed in the proposal rather than discovered on an invoice.

Rolling agreement, not a lock-in

A notice period rather than a multi-year term. A long contract does not fix a service that is not working; it only makes leaving expensive.

Exit terms in writing from day one

What it costs to pick, palletise and release your stock is agreed at the start, not negotiated at the point you have already decided to leave.

Business case

In-house fulfilment versus outsourcing

Outsourcing is not automatically cheaper. It is cheaper at some volumes and more expensive at others, and the honest comparison includes the costs that never appear on an invoice when you do it yourself.

Cost comparison: fulfilment run in-house versus outsourced to a 3PL
Cost lineRun in-houseOutsourced
SpaceA lease with a fixed term, taken at the size you will need at peak and paid for in every quiet month.Charged by the space you occupy that week, so quiet months genuinely cost less.
LabourSalaries, employer NI, pension, holiday and sickness cover — hired ahead of demand and carried through the trough.Absorbed into per-order pricing. A launch does not require a recruitment round.
Equipment & rackingRacking, benches, scanners, printers and MHE, plus maintenance and eventual replacement.Already installed and maintained. No capital outlay, no depreciation schedule.
Warehouse softwareA WMS licence, integrations to build and maintain, and someone who has to own it.Included. Integration maintenance is our problem when a platform changes its API.
Carrier ratesPriced on your own volume, which is the weakest negotiating position you will ever have.Priced on aggregated volume across every client on the floor, then rate-shopped per parcel.
Packaging buyingBought in your own quantities, stored in space you are already paying for.Bought at consolidated volume, or you supply your own branded materials at handling cost.
Peak capacityTemporary staff recruited, trained and supervised during the busiest weeks of your year.Absorbed by a shared floor that is staffed for peak across all its clients.
Founder and team timeThe cost nobody puts in the spreadsheet: hours spent packing rather than on product, marketing and buying.Recovered. This is the line most brands say mattered most, twelve months later.

Compare it against your own numbers

Enter what running fulfilment yourself costs each month. The comparison shows your true in-house cost per order, which is the figure to weigh a fulfilment quote against — not the headline per-order rate.

People
£

A 25% uplift is applied for employer NI, pension and holiday cover — the part that usually gets left out of the comparison.

Monthly costs
£

Monthly rent on the space fulfilment occupies

£

Business rates, power, heating, insurance, waste

£

Cartons, mailers, void fill, tape, labels

£

Inventory, shipping and label software subscriptions

£

Racking, benches, scanners and printers, spread monthly

£

Cleaning, security, consumables, admin

Your in-house cost per order

£4.16

£8,317 a month across 2,000 orders — before carriage, which you pay either way.

Labour, fully loaded
£5,417
Space, software & materials
£2,900
Total monthly cost
£8,317
Fixed regardless of volume
89%

The percentage above is the part that does not fall when a quiet month arrives. That is the real argument for outsourcing, and the real argument against it if your volume is steady and already efficient.

Everything stays in your browser. Nothing is submitted or stored.

When outsourcing is the wrong answer

We would rather say this on a public page than three months into a contract that is not working for you.

  • Below roughly two hundred orders a month, the economics rarely favour outsourcing. You would be paying for a service you have not yet outgrown.
  • If your product needs constant hands-on judgement — bespoke made-to-order work, live personalisation — a defined warehouse process fights against you rather than helping.
  • If fulfilment is genuinely your competitive advantage and customers buy partly because of how you pack, keeping it in-house may be worth the cost.
  • If you already have space you cannot exit and staff you will not release, the saving is smaller than the comparison suggests until those commitments end.
Pricing questions

What people ask before they get a quote

The rest, including operations and integrations, are on the FAQ page.

Per order picked, plus a lower per-item rate for additional lines in the same order, plus carriage and storage. Packaging materials are either supplied by you or charged at cost plus handling. Prep, kitting and assembly are priced separately by unit because the work varies so much.

All frequently asked questions
Conveyor line running parcels toward the dispatch lanes
Get it priced

Send the profile, get the proposal.

Volumes, SKUs, channels and destinations are enough for an accurate quote with every surcharge named — usually back within one working day.