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Pick Pack Flow
Returns

Returns Handled As A Process, Not A Backlog

Returns are where fulfilment relationships quietly fail. Stock goes into a corner, the customer waits for a refund, and nobody can say what happened to the item.

Returns Management — fulfilment operatives working on the warehouse floor
The problem

What an unmanaged returns process costs

Returns get deprioritised because they generate no revenue. That is exactly why they accumulate into something expensive.

Refunds waiting on a physical check

Every day a return sits unprocessed is a day your customer is waiting and your support inbox is absorbing chase emails. On marketplaces, it is also a day closer to a case.

Resaleable stock not back on sale

Returned goods that could be sold sit in a bay instead. At a 20% return rate, that is a meaningful proportion of your inventory earning nothing.

No reason data

Without coded return reasons you cannot tell a sizing problem from a quality problem from a photography problem, so the underlying cause never gets fixed.

Stock figures drifting

Returns restocked without a proper receipt, or never restocked at all, put a permanent gap between the system figure and the shelf.

Disputes with no evidence

When a customer claims they returned something and there is no record of receipt, the argument is unwinnable and you refund by default.

How we do it

How returns run here

Every return is booked in against its original order on receipt, which is the step that makes everything after it possible. Returns arriving without a reference go to an unidentified bay and onto the same day's exception report rather than sitting anonymously on a shelf until someone works out what they are.

Inspection is against your grading rules, written down during onboarding, so an operative applies your standard rather than their own. The outcome — restocked, repackaged, quarantined or written off — is recorded with a coded reason against the SKU, and written back to your channel where the integration supports it.

  • Booked in against the original order on receipt
  • Inspected against your written grading rules
  • Outcome and coded reason recorded against the SKU
  • Resaleable stock back into the pick face, not into a bay
  • Outcomes written back to your channel where supported
  • Processed within one working day of receipt
Grading

The rules you set, and the outcomes they produce

Grading is a commercial decision, not an operational one. You make it once, in writing, and we apply it every time.

01

Grade A — back to stock

Unopened or as-new, meeting your resale standard. Straight back into the pick face and available to sell again the same day it is graded.

02

Grade B — repackage then restock

Product sound, packaging damaged. Repackaged to your specification and restocked, priced as per-unit work because the labour is real.

03

Grade C — quarantine

Held pending your decision. Used for high-value items, suspected faults and anything where the call is worth more than the handling cost of making it automatic.

04

Grade D — write off

Beyond resale. Recorded against the SKU with the reason and disposed of, or held for supplier claim if you want the evidence.

05

Reason coding

Too small, too large, not as described, damaged in transit, faulty, changed mind. The codes are yours, and the reporting is what turns returns into product insight.

06

Serial and batch capture

Where items carry serials or batch numbers, they are captured on return, which is what makes warranty claims and recall traceability possible.

Proof

The evidence trail

Returns disputes are won or lost on records, so the records are the service.

Receipt logged against the order

Date received, condition on arrival and the grade applied. A customer claiming a return that never arrived is answerable from data.

Photographs on exceptions

Damaged, faulty or disputed returns are photographed at inspection, so a supplier or carrier claim has evidence behind it.

Reason reporting by SKU

Return rate and reason breakdown per product, which is where a sizing or listing problem becomes visible.

Turnaround measured per return

Time from receipt to graded outcome, against the one-working-day commitment.

FAQs

Returns Management questions

The ones that come up on almost every call about this.

Within one working day of receipt. That is the contractual commitment, and it is the figure quoted everywhere else on this site. Where a category has an unusually high return rate we will agree the capacity for it up front rather than discovering it in week three.

All frequently asked questions
Conveyor line running parcels toward the dispatch lanes
Next step

Turn returns from a backlog into data.

Tell us your monthly return volume and your category. We will price the processing and set up the grading rules with you before the first one arrives.